Capabilities
Capabilities
Manufacturing Unit
Nestled in the serene surroundings of Haridwar, our two state-of-the-art plants stand as a testament to Mascot's commitment to excellence in pharmaceutical manufacturing. Both plants proudly bear the esteemed certifications of WHO-GMP and ISO, a reflection of our unwavering dedication to quality and global standards.
Our manufacturing unit is not just a facility; it's a hub of innovation, powered by a dynamic team of professionals who work tirelessly day and night to deliver the pinnacle of pharmaceutical excellence. Our experienced and trained team adds significant value to our services, providing flexible, cost-effective drug development and manufacturing solutions.
Focused on research and development, we strive to adopt the latest innovations in pharmaceutical manufacturing. Adhering rigorously to our quality policy, we conduct regular audits, validations, and maintain meticulous documentation. Our Effluent Treatment Plant (ETP) and water recycling processes reflect our commitment to environmental sustainability, minimizing our impact on the environment.
Our manufacturing plant is equipped with various dedicated storage areas designed to ensure optimal conditions for materials. Raw and packaging materials that meet acceptance criteria are transferred to approved storage areas, including an Approved Raw Material Storage Area for Active Pharmaceutical Ingredients and Excipients, an Approved Packaging Material Storage Area encompassing both Primary and Secondary materials, and an Approved Finished Goods Storage Area.
Retention samples of finished goods are systematically collected and stored in a controlled sample room, maintaining specified environmental conditions. Periodic verification of controlled samples ensures the physical integrity and appearance of finished goods throughout their shelf life.
At Mascot, our manufacturing unit is not just a facility; it's the engine that drives our commitment to delivering the best in healthcare innovation to both domestic and international markets.
Dosage Forms
Tablets
Capsules
Oral Suspension / Syrup
External Preparation (Ointment & Cream)
Infrastructure
Packaging
Alu Alu Blisters
Blisters
Strips
HDPE Bottles
Aluminium Tube
Lami Tube
Sachets
Pet Bottles
Layering and Coating Technology
We boast advanced Layering and Coating Technology, a pinnacle in pharmaceutical innovation. Our plant is equipped with sophisticated compression machines featuring Monolayer, Bi-layer, and Tri-layer attachments. Our cutting-edge coaters facilitate the precise layering and coating of tablets, offering versatility in pharmaceutical formulations.
Our technology enables diverse coatings, including film coating, enteric coating, and transparent coating, enhancing the efficacy and appeal of drug products. With precision and expertise, we bring a new dimension to pharmaceutical manufacturing, ensuring the quality and effectiveness of every product produced.
Capacity
Tablets: 255.5 Cr Tablets (Av. Wt.300 mg/Tab)
Capsules: 25.0 Cr Capsules
Oral Liquids: 2.40 Cr Bottles
External Preparation: 2.40 Cr Tubes
Quality Management System
At Mascot, quality isn't just a standard; it's a promise we deliver on every day.
With meticulous efforts and a keen eye for detail, we go beyond industry norms to guarantee the integrity, safety, and efficacy of our pharmaceutical offerings. At Mascot, quality isn't just a standard; it's a promise we deliver on every day.
Quality Assurance (QA):
The QA Department at Mascot Health Series plays a pivotal role in ensuring the impeccable quality of our finished products throughout the entire production process, adhering rigorously to cGMP, GDP, and GLP standards. This department is entrusted with a spectrum of critical activities, including efficient vendor management for both raw and packaging materials. QA exercises meticulous oversight over dispensing activities related to raw and packaging materials, ensuring stringent control points.
The department is also committed to maintaining the in-process quality of drug products through vigilant monitoring. Comprehensive sampling activities cover in-process, finished goods, control samples, stability samples, and more. Terminal inspections of finished products are executed meticulously before dispatch to the market, ensuring conformity to the highest quality standards.
In the event of market complaints, the QA team utilizes investigation tools to identify root causes and implements corrective and preventive actions (CAPA) accordingly. The QA Department is instrumental in implementing and maintaining the Quality Management System, ensuring seamless adherence to Change Control, Deviation, and Incident protocols.
Moreover, the QA team faces audits with confidence, responding effectively to observations and ensuring compliance with regulatory requirements. The department's unwavering commitment to quality is a cornerstone of Mascot Health Series operations.
Quality Control (QC):
Our QC processes are at the forefront of ensuring the integrity and efficacy of our pharmaceutical products. Our plant is fortified with an effective Quality Management System, orchestrating changes in facilities, systems, documents, and products through a meticulous Change Control Management System. Every alteration is rigorously categorized as Critical, Major, or Minor, ensuring comprehensive control over the manufacturing environment.
Our QC laboratory plays a pivotal role in maintaining the highest standards. It conducts thorough analyses of samples at every stage—initial, in-process, finished goods, stability samples, and validations. Stringently following Standard Test Procedures and specifications, our testing procedures ensure the precision and reliability of each product.
Once a sample gains clearance from Quality Control, the respective materials are deemed fit for use in the manufacturing of our pharmaceutical formulations. Having successfully navigated numerous audits, totaling 50 and counting, our commitment to quality stands as a testament to our unwavering dedication to excellence.
